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| High-technology laminating from Alpha-Core (
the same process behind the patented Alpha-core's
Serpents and Goertz MI audio cables
) makes it possible to manufacture inductors from high purity copper or silver foil wound
onto a Lexan polycarbonate tube. Foil inductors are mounted by means of a single
polycarbonate screw through the central bore, or a silicone elastomer, or a hot-melt
adhesive. Foil inductors have obvious advantages over wire-wound inductors in terms of
improved electrical and sonic characteristics. This important new development has much to
contribute to the design of state-of-the art loudspeaker crossover networks.
- Negligible skin effect below 100 kHz; many orders of magnitude below conventional
wire-wound types.
- High winding tension and vacuum fusing of faces provide high dimensional stability,
effectively locking the conductors in place. Wire-wound inductors, which allow relative
motion of conductors due to electromagnetic forces, will exhibit FM distortion by the
process of reactance modulation.
- Flat inductive reactance from 5 Hz to 50 kHz.
- No saturation distortion due to air-core design. Inductors contain no magnetic
materials.
- Reduced power loss. Highest space factor (ratio of conductor cross area to total
cross-section) means lower DC resistance within comparable dimensions. Negligible power
loss due to skin-effect.
- Extremely low stored charge.
- Cool operation even during prolonged high output power operation. The high space factor
and winding density results in improved heat dissipation.
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